CHNSpec Technology （Zhejiang）Co.,Ltd chnspec@colorspec.cn 86--13732210605
The continuous-monitoring liquid concentration detector ensures crystallization without waste. In the production process of sugar factories, the stability of raw sugar syrup concentration directly determines the final product quality and production efficiency. Once the concentration fluctuates, it not only causes raw material waste and increased energy consumption during the crystallization process, but may also lead to equipment scaling and production shutdowns, becoming a core bottleneck restricting the efficient operation of sugar factories. The CHNSpec Online Liquid Concentration Detector (CRN50/52/56 series), with its precise, stable, and intelligent core advantages, provides a full-process solution for raw sugar syrup concentration monitoring, preventing production losses caused by uneven concentration at the source.
I. Directly addressing industry pain points and solving concentration monitoring challenges
The raw sugar syrup in sugar factories has complex components, containing impurities, bubbles, and color variations. Traditional manual sampling or offline detection methods struggle to overcome multiple issues. Testing results are delayed and cannot reflect concentration changes in real time; when concentration abnormalities are discovered, significant raw material waste has already occurred.
Manual operations are easily affected by environment and technique, leading to large data errors and inaccurate crystallization parameter adjustments. Frequent sampling disrupts production continuity and increases labor costs and safety risks. These pain points have long plagued sugar factories, affecting production efficiency and product quality stability. The emergence of the CHNSpec Online Liquid Concentration Detector fundamentally changes the traditional monitoring model. The device can be directly installed on production pipelines or tanks, capturing raw sugar syrup concentration data in real time, making fluctuations “visible and quickly adjustable,” completely solving crystallization waste caused by uneven concentration.
II. Core advantages empowering compatibility with complex sugar factory conditions
Using advanced detection technology, the instrument can ignore interference factors such as bubbles, turbidity, and color in raw sugar syrup, accurately measuring refractive index, concentration, Brix value, and temperature. The measurement accuracy reaches ±0.1%, refractive index resolution 0.00001, temperature resolution 0.1°C, enabling the instrument to sensitively capture micro concentration changes and provide reliable data for crystallization process adjustment. Meanwhile, the built-in multi-point temperature compensation function adapts to the -20–70°C process temperature range in sugar production, ensuring data accuracy in different temperature environments.
For pipelines, tanks, and other installation needs in sugar factories, the instrument offers compact clamps and various flange specifications such as DN25/DN50. Combined with small-pipe-diameter adapters and sanitary adapters, it can easily adapt to complex working conditions, saving installation time and renovation costs. Standard cable length is 2 meters, extendable up to 200 meters, supporting remote monitoring without requiring staff to remain in harsh production environments.
The probe is strictly calibrated before delivery, ready to install and use without complex debugging. With a built-in concentration data processing system, users can establish custom data models on-site to improve detection accuracy and adapt to specific media such as raw sugar syrup. The instrument features a probe status self-diagnosis function to quickly locate faults and shorten downtime; it supports RI calibration and adjustment to correct detection deviations at any time, ensuring long-term stable operation. Using an intelligent chip, the instrument requires no reagents or consumables; the probe light source lifespan reaches 100,000 hours, with low power consumption, significantly reducing later maintenance and operating costs.
The liquid-contacting parts use SS316L stainless steel + sapphire materials (CRN52/56 models optional with PTFE, Hastelloy, etc.), featuring strong corrosion resistance and compatibility with the acidic and alkaline environment of raw sugar syrup. Protection level reaches IP68; pressure resistance ≤1.5MPa; supports CIP cleaning-in-place and SIP sterilization-in-place, meeting hygiene requirements of sugar factories. Explosion-proof rating ExiaIICT6Ga ensures safe operation in flammable and explosive environments, providing all-round production protection.
III. One-stop solution helping sugar factories improve quality and efficiency
The CHNSpec Online Liquid Concentration Detector is not only a single detection device but also an “intelligent manager” in the sugar factory production process. The instrument supports multiple signal outputs such as 4-20mA/RS485 and can link with multi-channel data acquisition control systems and wireless data transmission modules to achieve centralized production data management and remote monitoring. Through real-time monitoring of raw sugar syrup concentration, operators can adjust process parameters in time, ensuring stable and efficient crystallization, reducing raw material waste and energy loss.
In long-term applications across the food and beverage industry, CHNSpec series instruments have earned recognition from many enterprises due to reliable performance. For the concentration monitoring needs of sugar factories, its customized detection solution can cover the entire process from raw material treatment to crystallization formation, helping sugar factories improve product yield, reduce production costs, and achieve refined production upgrades.
Choosing the CHNSpec Online Liquid Concentration Detector means saying goodbye to the troubles of uneven raw sugar syrup concentration, making crystallization precise and controllable, allowing every portion of raw material to be fully utilized, and creating greater production value for sugar factories.
